This assignment consists of two (2) parts: a project schedule, and a written response. You must submit both parts as separate files for the completion of this assignment. Label each file name according to the part of the assignment it is written for.
Part A: Project Schedule
(Submit as one [1] Microsoft Project file)
Your project must include the following criteria:
Part B: Written Response
(Submit as a Microsoft Word file)
Write a one to two (1-2) page response in which you:
This is my assignment 2 project:
Pre- Clean Bulk Shims
Summary: Shim prep for 2015 was $984.00 onaverage per part, with total 2015 cost add of $88,985. The current manufacturing process does not provide alean process in order to it part cost targets.
Key Customers & Key Stakeholders: Our key customers in this project are Boeing and Peeples, with key stake holders being the Business Leader and Plant Leader.
The project goal is to modify current manufacturing process to decrease cost. The scope of this project is to reduce DL hours’ non-value add process, and to purchase shims for less than the cost of cleaning.
Current process entails that two PA’s hand clean both .005 and .010 shims (140pieces per case), average hours per PA is six hours (total of 12 hours or $1,560 per engine), and yearly spend in hours and labor respectively; $1,560 hours and $202,800.
This project provides an opportunity to reduce $984 in cost per case (1B & 2B), increase capacity, 1560 hours of ergonomic reduction, and consistency in quality/cleanliness.
Below you will find the projects steps as follows:
This project will allow for on-time delivery of hardware to the customer, it will eliminate nonproductive waste out of the manufacturing process and allow the team to hit projected cost targets with the diminutions of nonproductive time it will allow for more focus onto core value processes.
In order to improve the current process, the shims are now purchased from an outside vendor already prepped. This opens up capacity for the employees and also reduced time and cost. This operation was removed from the process and converted to a Kan Ban pull system for the shims.
One of the biggest challenges was finding a vendor that would supply the amount of shims needed, and the second biggest challenge was getting the team’s buy-in